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The PCB technology consists of three steps: solder paste printing, components placement, and reflow soldering. The pick and place machine is used for component placement while our staff supplies the machine with all needed SMD components for particular PCB manufacturing. Our machines are easily integrated with data from the Gerber file that present the input parameters. We offer a fully automated production process using this type of PCB technology. On the other side, we offer PCB assembly using state-of-art surface mount technology. So, our specially trained staff proceeds with this technology that also includes machines and special process design. This technology is the client's first choice when PCB is placed in a harsh environment and subjected to mechanical stress.
#Pcb manufacturer manual#
Even if it requires more time and more manual work, the through-hole technology is still necessary for some applications. We at our facilities gained expertise in both surface mount technology and through-hole technology. Many manufacturers specialize in only one PCB technology, but that is not the case with the Semecs. We at Semecs can deliver high PCB quantities in a short period due to the usage of the latest manufacturing PCB technology. The aim of efficient PCB production is high product throughput, so our clients can get their products promptly. The photo film resistance to UV rays is an essential trait that enables the removal of the excess parts and forms the inner layers the same way they are digitally designed. Hence its application onto the layer's surface must be highly precise. Once materials are prepared, the special printers make a photo film on the material's surface. Then, they have to be shaped appropriately to minimize waste generation during the production process. The PCB production starts with the preparation of raw materials such as chosen substrate material and copper sheets. Then our team prepares all necessary production tools and starts ordering electrical elements and feed materials in demand from our established suppliers. If that is not the case, our team either suggest possible design additions or requires missing specification from the client according to his specific needs. Our team of engineers internally reviews the design and checks whether it contains sufficient information to start with the PCB manufacturing. Here at Semecs, the first stage of PCB production is a review of the design provided by our clients. After that, the board is ready for the second part of PCB fabrication which is PCB assembly, where all components are mounted, and the board is ready for application. Then holes are drilled into the board, and the board is coated with a thin film that protects it from corrosion. The inner layers structure and electrical circuits are formed under UV light where excess copper is etched away. All board layers are prepared and bound together. The PCB fabrication is the first part of the PCB manufacturing process. Once the design specifications between the client and manufacturer are agreed upon, the PCB fabrication can take place. Before the manufacturer can build the raw board, a checklist of design details must be complete. PCB fabrication presents the procedure to convert feed materials from a circuit board design to a physical structure based on the design package's specifications. Even though PCB fabrication doesn't include the PCB design, our team offers flexible design solutions to enhance the final product quality and optimize the fabrication time. The Semecs team offers PCB fabrication in volume between 5,000 and 500,000 pieces. That is why we are making substantial investments in robotization. Certain parts of the PCB fabrication process require extreme precision. That is what we call exceptional PCB assembly. With our flexible lines and processes, we can adapt immediately to the inevitable changes in the market.Īnd whether it is the start of the process or the end of the product life cycle: you can count on us. We usually produce orders in volumes of 5.000 pieces to 500.000+ pieces. Our greatest strength in industrial-scaled assembly is our flexibility.
#Pcb manufacturer serial#
At Semecs, we are fully geared towards serial production.